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Manufacturing efficiency software

Manufacturing efficiency software is evolving fast. Most of our products can provide data for archiving in a cloud-based database, which can be shared with you on displays, smartphones, etc. This is otherwise known as IIoT - the Industrial Internet of Things.

You can access this data from wherever you are, and analyse KPI trends such as OEE, downtime, maintenance management schedules etc. which are important to your process. You don't need any special software to view the reports, just a web browser.

All the analysis packages we offer are customised for you, so that your reports focus on the most important data automatically, such as OEE, reasons for down time, Takt time, quality, scrappage ratio etc.

Reports can be presented in any form you prefer, from line graphs, pie charts, gantt charts, pareto charts, dials, .csv files etc.
cloud based data logger and trend analysis system

Real time stoppage analysis, giving location, reason, time, duration, etc. Data can be collected via pushbuttons, contact closures, iPad etc, with data saved to a cloud-based server so that you can see the real time status of your plant from anywhere in the world.

We are specialists in the design of secure IIoT reporting, display and analysis applications, using the latest best practises to ensure your data remains available to you only.

Just had another look at the final changes – WOW absolutely awesome – beyond our wildest expectations.

- A.A. Supply Chain Manager

Cloud factory monitoring software custom made for you

SMS and email messaging can for a part of the system, so that appropriate engineers can be automatically alerted to a problem.

Reasons for down time analysis in real time

Ruggedised tablets are ideal in food processing environments, with buttons sized to be easy for gloved hands to operate.

Ruggedised tablet for production line job analysis and control

Analysis can be easily broken into shifts and shifts can be set and altered intuitively with our user-friendly shift planner.

Shifts planning tool

Line Logger module for event and count capture

Pulse inputs can be fed to our compact LineLogger, where they are timestamped, totalised, and passed on to be saved in a cloud-based SQL database.

The line logger is only 22.5mm wide and DIN rail mounts, with detachable screw terminals. The LineLogger forms the first part of the link between your production process and the database, accepting NPN, PNP, contact closures, 24V pulses etc from optical sensors, proximity sensors, limit switches, PLCs etc.

Line logger pulse input capture module

What makes us different, when it comes to process monitoring and OEE systems?

We create production monitoring systems tailored to your exact needs. We start with a blank sheet of paper, we listen carefully to what you want and we design an efficient, easy to use system which perfectly fits your requirements.

This makes it easy to use, easy to learn and easy to upgrade. Everything is expressed in your terms, not some generic techo speak.

You have access to the system as it develops, so you can let us know if you need any changes.

In addition, our cloud based systems are hosted on secure servers over https secure link. Your access is through high security one-way encrypted passwords which you can administer.

On our cloud-based systems any software updates are administered by us and you don't need to re-install anything.

Simple, efficient, cost effective, secure, tailored to your exact needs - what a winning formula!

A typical web-enabled production line dashboard showing live data.
Production line dashboard

Try this simple example...

Open this on your PC:- [Main Display]

This would normally go on something like a 55" screen.
Press F11 button to go full screen.
It also views well on a small vertical phone or tablet screen.
It updates live as soon as you press an andon button on the remotes. The time is in Melbourne by the way.

The SmartPhone Remote Pushbutton station for hoist 5 is available [Here]

This would normally be viewed on a phone, acting as a remote 3 pushbutton module. AMOLED display phones like the economical Samsung J3 work great for this.

In the real world, we would have this all password accessed to prevent malicious access.

Notice how the phone updates the screen almost instantly.

A count is registered whenever the button goes from red to green or amber to green.

Click the yellow bar charts icon in the top right of the main screen.

Notice how the barchart updates in real time too (Hoist 5)

Notice also how we matched the corporate look of ACM Parts, the client in Melbourne for whom we developed this demo

Notice also that you haven't needed to install any apps or software, this is an example of SaaS (software as a service).

If you have any questions, just click the Ask Me button on the right and we will do what we can to help.

Factory Energy consumption analysis

Factory energy consumption analysis is another area where a cloud based system is ideal.

Our power monitoring units can post data to a cloud database, and you can access the reports from desktop, mobile phone, laptop etc.

Factory power / energy consumption measurement and reporting

Download our guide with ideas on how to improve the efficiency of your operation...
Ideas for improving the efficiency of your factory

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